Digital Tools Can Help You Manage the Changing Industrial Workforce, and Its Impact on the Supply Chain

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Digital Tools Can Help You Manage the Changing Industrial Workforce, and Its Impact on the Supply Chain

In an earlier blog, I wrote that many of our customers are affected by three mega-trends: sustainability; the changing industrial workforce; and a move toward open, standards-based automation technology. While you will continue to hear us speak loudly about sustainability, it is almost as critical to discuss how the changing global workforce is already driving new business and supply chain dynamics.

This change is happening chiefly for two reasons. The first is the diminishing Baby Boomer workforce. Boomers, who not long ago made up the majority of the workforce, are today only its third-largest cohort, behind Millennials and Gen X’ers. Why? It’s because they are retiring at an astonishing and quickening rate. By the end of this decade, every Boomer will have turned 65. More than 10,000 of them reach retirement every day, and more of them retired last year than in any other year.

The second thing driving change within the global workforce is COVID-19. In a July 2020 McKinsey & Company survey, two-thirds of business executives said they were stepping up investment in digital strategies, including automation and AI, to help overcome COVID-related business issues and manage the fluctuating needs of today’s workforce.

The move toward a more digitally enabled organization has spotlighted how, where and when work is and will be done. As an example, a different McKinsey study found that more than 20 percent of the workforce across all sectors, not just industry, is likely able to begin working remotely. According to McKinsey, “that would mean three to four times as many people working from home than before the pandemic,” which “would have a profound impact on urban economies, transportation and consumer spending, among other things.”

If remote work persists at that level, many of our customers will be meaningfully affected because it will significantly change how, when and how often people will consume the energy, fuel and other goods they manufacture. New variability and complexity within the industrial workforce are having a ripple effect on the worldwide supply chain.

Step-change Innovations to Attract and Retain the Younger Workforce

To address these changing workforce and supply chain dynamics, our customers have to clear three hurdles:

  • They need to transfer knowledge from one generation of workers to another.
  • They need to upskill younger workers who are expected to replace the highly experienced and specialized workers who have departed.
  • And they need to figure out how to get the most out of the younger generation to ensure these workers can both add value and find fulfillment in their roles.

The industrial workforce is far more diverse and younger than it was a few years ago. Their experiences are different, and so are their expectations. This younger generation has different career aspirations, driven by new and different values. They are frequently called “purpose-driven,” meaning not only do they want to work for companies they think are making a difference, they want to make a difference themselves.

And that’s a critical shift. Whereas the plant operators and engineers of the past generally found great value in controlling the process, the current generation wants to create a different value and control a different business result, which tend to be linked to sustainability or some other purpose-driven outcome.

Establishing a Shared Vision of Sustainability for Future Talent

The issue is how to arm this generation with the tools they need to thrive and find fulfillment. And that’s where Schneider Electric excels. An important part of our vision is to support the evolving role of people within the plant and operation, helping to change the way they work and succeed.

We achieve this vision through our Schneider Electric EcoStruxure technology. Take as an example EcoStruxure Augmented Operator Advisor, an AR solution that enables operators to superimpose current operating data, links to documentation and virtual objects onto a cabinet, machine or plant using their tablet’s camera. It provides information augmented over a real-time view of the machine and, more importantly, provides the latest set of schematics and documentation for that particular machine. A new maintenance technician can walk up to a piece of equipment and quickly determine if a cylinder has retracted inside the machine, without opening it. This tool supports efficient, targeted knowledge transfer and upskilling, and the user won’t ever have to spend time digging through a panel looking for the print manuals.

EcoStruxure Augmented Operator Advisor is deployed in more than 80 of our own Smart Factories, including in our Lexington, Ky., Smart Factory, which was recently recognized by the World Economic Forum as a Sustainability Lighthouse (one of only three in the world). Globally, the solution has led to almost a 20 percent reduction in maintenance time and a 40 percent reduction in machine downtime. It’s indicative of how our EcoStruxure platform can help our customers equip their entire workforce for success, not just the new digital-native workers.

Explore This Topic and More by Watching Our Recent User Conference

For more examples of how we are helping our customers manage change within their industrial workforce, you can view the on-demand sessions from our recent Innovation Talks: 2021 Foxboro & Triconex User Group meeting, as well as read coverage of that event in Control magazine. I’m certain you will find it worthwhile.

In my next blog post, I will further explore how the cultural shift created by this purpose-driven generation is converging with an industry-wide move toward using open, software-centric, standards-based automation to manage their legacy assets and systems, many of which were installed years before much of the current workforce was even born.

We are on the cusp of making that vision a reality across any operating environment, even within proprietary installations. It’s an exciting topic and an exciting time for industry so stay tuned for more!

Thanks for reading.


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